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High-performance Ceramic Coatings: North American Markets and Technologies

  • Published Date: 06 Nov 2018
  • Number of Pages: 172
  • Category: Materials
  • Country: North America

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Summary

Surface modification using ceramic coatings has achieved an important place in the industrial environment over the past several decades. High-performance ceramic coatings are a mature market but one in which new high-performance ceramic coating technologies, including both materials and processes, are continuously being developed. The availability of these new coating technologies is broadening the range of potential ceramic coating applications and substrate materials, including fiberreinforced polymeric (FRP) composite components, such as aircraft parts, rolls for the printing and textile industries, high-pressure hydraulic cylinders and camshafts. Meanwhile, the availability and
commercialization of new high-performance coatings technologies are changing the internal specification patterns of industries where they are already used, such as cutting tool inserts.

The North American market for high-performance ceramic coatings was valued at REDACTED in 2017. This figure is expected to increase to REDACTED in 2018 and rise further to almost REDACTED in 2023, with a projected five-year compound annual growth rate (CAGR) of REDACTED.

Report Scope:

The report contains -
- An in-depth analysis of the technologies used for high-performance ceramic coatings.
- An overview of materials for high-performance ceramic coatings and their properties.
- New developments and recent patents in high-performance ceramic thermal spray, PVD, CVD and other coating techniques.
- Current and potential applications for high-performance ceramic coatings.
- Current and future market projections for ceramic coatings in all their major applications.
- Profiles of current industry players, including suppliers of equipment, consumables, coating service providers and users.
- A review of the economic/market opportunities for current industry participants and new entrants.

Report Includes:

- 68 tables
- An overview of the global markets and technologies for high-performance ceramic coatings
- Analyses of global market trends, with data from 2017 and 2018, and projections of compound annual growth rates (CAGRs) through 2023
- Coverage of new developments in high-performance ceramic thermal spray, PVD, CVD, and other coating techniques
- Evaluation of current and potential applications for high-performance ceramic coatings
- Comprehensive profiles of the major players of the market including Haydale Technologies Inc., Hayden Corp., Honeywell Aerospace, Kennametal Inc., Plasma Coatings Inc. and Praxair Surface Technologies Inc.
Publisher Name : BCC Research

Chapter 1 Introduction
Study Goals and Objectives
Reasons for Doing This Study
Scope of Report
Information Sources
Methodology
Geographic Breakdown
Analysts Credentials
BCC Custom Research
Related BCC Research Reports
Chapter 2 Summary and Highlights
Chapter 3 Technology and Market Background
Material Types and Properties
Coating Techniques
General Applications
Industry Structure
Technical and Business Issues
North American Markets
Chapter 4 Thermal Spray
Thermal Spray Techniques
Combustion Thermal Spray Process
Combustion Powder Thermal Spray Process
Electric Arc Wire Thermal Spray Process
Plasma Thermal Spray Process
HVOF Thermal Spray Process
Cold Spray Process
Jet Kote Process
Detonation Thermal Spray Process
Suspension Spray Process
Process Comparisons
Applications
Aircraft Engines and Aerospace
Land-Based Gas Turbines
Automotive Components
Diesel Engines
Heat Exchangers and Boilers
High-Temperature Corrosion-Resistant Applications
Wear-Resistant and Industrial Applications
Medical
Other Emerging Applications and Compositions
Recent Developments
Technologies
Materials
Applications
Industry Structure
North American Companies
Acquisitions, Mergers and Other Business Relationships
North American Markets
Turbine Engines OEM and Overhaul
Wear-Resistant Parts and Industrial Applications
Automotive and Diesel Engines
Medical
Heat Exchangers and High Temperature
Other Applications
Market and Market Shares
Market Shares
Chapter 5 Physical Vapor Deposition
Basic Principles
PVD Materials
Titanium Nitride Coating (TiN)
Titanium Carbon Nitride Coating (TiCN)
Titanium Aluminum Nitride Coating (TiAlN)
Titanium Diboride Coating (TiB2)
TiAlN-X Coating
Chromium Nitride Coating (CrN)
Super R Coating
Zirconium Nitride Coating (ZrN)
PVD Technologies
PVD by Evaporation
PVD Arc Process
PVD by Sputtering
Comparison of Evaporation and Sputtering
Multi-chamber Systems
PVD Advantages and Limitations
PVD Applications
Tools
Turbine Vanes and Blades
Other Aerospace Applications
Recent Developments
Technologies
Applications
Industry Structure
North American Companies
North American Markets
Tools
Industrial Services
Medical
Market Share of Companies
Chapter 6 Chemical Vapor Deposition
Basic Principle
CVD Materials
CVD Techniques
Basic Thermal CVD Process
Plasma-Assisted CVD
Combustion Chemical Vapor Deposition (CCVD)
Advantages and Disadvantages of CVD
CVD Applications
Cutting Tools
Industrial Applications
Aerospace
High-Temperature Applications
Fouling-Resistant Ceramic Membranes
New Developments
Non-Line of Sight Deposition of Erbium-Based Plasma-Resistant Ceramic Coating
Industry Structure
Leading CVD System Manufacturers
Leading CVD Service Providers
North American Market
Tools
Wear-Resistant and Industrial Applications
Automotive
Aircraft and Aerospace
Medical
Market Share of Companies
Chapter 7 Other Coating Techniques
Spraying, Brush Painting and Dipping
Spraying
Painting with a Brush
Dipping
Repcoat Process
Coating Utilities
Electrodeposition
Cementation
Pack Cementation
Sol-Gel Processing
Datec Process
Using Lasers for Coating
Pulsed Laser Deposition (PLD)
Laser-Assisted Atmospheric Plasma Spraying
QQC Process
Ion Beam-Assisted Deposition (IBAD)
Ion Beam Surface Treatment (IBEST)
Ion Beam-Enhanced Deposition (IBED)
Micro-Discharge Deposition
Microplasmic Coating
Molecular Beam Epitaxy
Aerosol Deposition
Industry Structure
North American Companies
North American Market
Spraying/Brush Painting/Dipping
Market Share of Companies
Chapter 8 Company Profiles
A&A COATINGS INC.
ACCUWRIGHT INDUSTRIES INC.
ADVANCED CERAMIC COATING INC.
AERO TURBINE INC.
AESTHETIC FINISHERS INC.
AIR PRODUCTS & CHEMICALS INC.
ALPHA TECH COATINGS INC.
AMERICAN ROLLER CO.
APPLIED MATERIALS
APS MATERIALS
AREMCO PRODUCTS INC.
ASB INDUSTRIES INC.
CERAM-KOTE COATINGS INC.
CETEK LTD. (ACQUIRED BY INTEGRATED GLOBAL SERVICES)
CHEMAT TECHNOLOGY INC.
CHROMALLOY GAS TURBINE LLC
CHROMALLOY NEW YORK
CINCINNATI THERMAL SPRAY
COTRONICS CORP.
CURTISS-WRIGHT SURFACE TECHNOLOGIES
CVD EQUIPMENT CORP.
DATEC COATING CORP.
DENTON VACUUM LLC
ELLISON SURFACE TECHNOLOGIES
ENVIRONMENTAL ABRASIVES
EUTECTIC CORP.
EXLINE INC.
FFWD CONNECTION
FLAME SPRAY COATING CO. INC.
GENERAL ELECTRIC CO.
GENERAL MAGNAPLATE CORP.
GRENCO ENERGY SERVICES
HAYDALE TECHNOLOGIES, INC.
HAYDEN CORP.
HEANY INDUSTRIES INC.
HFW INDUSTRIES INC.
HITEMCO
HONEYWELL AEROSPACE
HOWMET
INDUSTRIAL GRINDING
INDUSTRIAL MACHINE & MFG., LTD.
INFRAMAT CORP.
INGERSOLL CUTTING TOOL COMPANY
IONBOND INC.
JET-HOT COATINGS
KENNAMETAL INC.
KENNAMETAL STELLITE COATINGS
MER CORP.
NANOPHASE TECHNOLOGIES INC.
NGIMAT CO.
NORTHWEST METTECH CORP.
OERLIKON BALZERS COATING USA INC.
OERLIKON METCO (U.S.) INC.
PERFORMANCE ROD & CUSTOM
PLASMA COATINGS INC.
PLASMA TECHNOLOGY INC.
PRATT & WHITNEY
PRAXAIR SURFACE TECHNOLOGIES INC.
PRAXAIR SURFACE TECHNOLOGIES/TAFA INC.
PRECISION COATINGS INC.
PRIEST ELECTRIC
PROFESSIONAL CRYOGENIC METALLURGY & COATINGS LLC (PCMC)
PROSTRIP PROFESSIONAL METAL REFINISHING INC.
PROGRESSIVE SURFACE INC.
RAM PRO-LINE
SAINT GOBAIN CERAMIC MATERIALS
SANDVIK INC.
SECO TOOLS INC.
SOLAR ATMOSPHERES INC.
SPECIALIZED COATINGS
STARFIRE SYSTEMS INC.
SYLCO INC.
SWAIN TECH COATINGS, INC.
TECH LINE COATINGS INC.
TECHNETICS GROUP
THIN AIR POWERSPORTS
ULTRAMET
ULVAC TECHNOLOGIES INC.
UTC AEROSPACE SYSTEMS
WHITE ENGINEERING SURFACES CORP.

List Of Tables


Summary Table : North American Market for High-Performance Ceramic Coatings, by Type, Through 2023
Table 1 : High-Performance Ceramic Coating Materials and General Applications
Table 2 : Melting or Softening Temperatures and Uses of Representative Flame and Plasma-Sprayed Materials
Table 3 : Plasma-Sprayed Ceramic Coating Properties
Table 4 : Leading Applications, by Industry
Table 5 : Typical Coatings and Applications
Table 6 : North American Market for High-Performance Ceramic Coatings, by Application Segment, Through 2023
Table 7 : Ceramic Materials Used in the Powder Flame Process
Table 8 : Properties of HVOF Carbide Coatings
Table 9 : Comparison of Thermal Spray Processes
Table 10 : Detonation Gun Applications in Gas Turbine Engines
Table 11 : Thermal Spray Coatings for FRPs
Table 12 : Recent Developments in Thermal Spray Coatings
Table 13 : Leading U.S. Companies Providing Thermal Spray Coating Services for OEM Parts
Table 14 : North American Custom/Job Shops Providing Thermal Spray Coating Services
Table 15 : Leading U.S. Companies Providing Thermal Spray Coating Consumables
Table 16 : U.S. Companies Supplying Consumables for Nanoceramic Coatings
Table 17 : U.S. Manufacturers of Plasma Spray Equipment
Table 18 : Acquisitions, Mergers and Other Business Relations in the Thermal Spray Industry, Since 1990
Table 19 : North American Market for Thermal Spray Ceramic Coating of Aircraft Gas Turbine Parts, by Engine Type, Through 2023
Table 20 : North American Shipments of Turbofan, Turboprop and Turboshaft Engines, Through 2023
Table 21 : Cost of Aircraft Engine Coating Services, Through 2023
Table 22 : North American Market for Aircraft Gas Turbine Engine Overhaul, Through 2023
Table 23 : North American Market for Thermal Spray Ceramic Coating of Large Land-Based Turbine Parts, by Engine Type, Through 2023
Table 24 : Cost of New Large Land-Based Turbine Coating Services, Through 2023
Table 25 : Cost of Large Land-Based Turbine Refurbishment Coating Services, Through 2023
Table 26 : North American Market for Thermal Spray Ceramic Coating in Wear-Resistant Parts and Industrial Applications, by Type, Through 2023
Table 27 : North American Market for Thermal Spray Ceramic Coatings in Automotive and Diesel Engines, by Type, Through 2023
Table 28 : North American Market for Thermal Spray Ceramic Coatings in Medical Applications, by Type, Through 2023
Table 29 : North American Market for Ceramic Thermal Spray Coatings, by Segment, Through 2023
Table 30 : North American Market share for Thermal Spray Coating Service Providers, 2017
Table 31 : Representative Films Deposited by PVD
Table 32 : Representative PVD Surface Coatings for Abrasion and Corrosion-Resistant Applications
Table 33 : Types of Physical Vapor Deposition Process
Table 34 : Basic Sputtering Sources and Processes
Table 35 : Comparison of Magnetron Sputtering Methods for Depositing SiO2
Table 36 : Ceramic PVD Applications
Table 37 : Properties of Uncoated and Tin-Coated High-Speed Steel (HSS)
Table 38 : Properties and Applications of Various Balzers Balinit Thin-Film Wear-Resistant Coatings
Table 39 : Recent Developments in PVD
Table 40 : Leading North American Companies Manufacturing PVD Systems and/or Providing Services
Table 41 : North American Market for High-Performance Ceramic PVD Coating, by Subsegment, Through 2023
Table 42 : North American Market for Ceramic PVD Tool Coatings, Through 2023
Table 43 : North American Market for Ceramic Coatings for Automotive, Aerospace and Wear-Resistant Applications, Through 2023
Table 44 : North American Market for Ceramic PVD Medical Device Coatings, Through 2023
Table 45 : Market Share of Ceramic PVD Coating Service Providers, 2017
Table 46 : Ceramics Deposited by CVD
Table 47 : Typical Ceramic CVD Coatings, Process Gases and Deposition Temperatures
Table 48 : CCVD Materials, Substrates and Applications
Table 49 : Key Technical Advantages of the CVD Process
Table 50 : Key Technical Disadvantages of the CVD Process
Table 51 : Representative CVD Ceramic Coatings
Table 52 : Overview of Cutting Tool CVD Applications
Table 53 : Recent Developments in Ceramic CVD Coating
Table 54 : Leading Global Manufacturers of CVD Equipment
Table 55 : Leading Global CVD Service Providers
Table 56 : North American Market for Ceramic CVD Coating Services, by Application, Through 2023
Table 57 : North American Market for Ceramic CVD Tool Insert Coatings, Through 2023
Table 58 : North American Market for Ceramic CVD Wear-Resistant and Other Industrial Coating Applications, Through 2023
Table 59 : North American Market for Ceramic CVD Automotive Component Coatings, Through 2023
Table 60 : North American Market for Ceramic CVD Aerospace Coatings, Through 2023
Table 61 : North American Market for Ceramic CVD Medical Device Coatings, Through 2023
Table 62 : North American Market Share for Ceramic CVD Coating Service Providers, 2017
Table 63 : Temperature Drop Using Coated Headers in Auto Engines
Table 64 : Applications of Sol-Gel Films and Coatings
Table 65 : North American Companies Providing Ceramic Coating Services Using Spraying, Dipping
Table 66 : North American Market for Other Types of Coating Service, by Application, Through 2023
Table 67 : North American Market Shares for Ceramic Coatings, by Application, 2017-2023

List Of Figures


Summary Figure : North American Market Share of High-Performance Ceramic Coatings, by Type, 2017-2023
Figure 1 : North American Market Share for High-Performance Ceramic Coatings, by Application, 2017-2023
Figure 2 : Plasma Spray Coating Technique
Figure 3 : Schematic of HVOF
Figure 4 : North American Market Share for Ceramic Thermal Spray Coating Service, by Segment, 2017-2023
Figure 5 : Comparison of the TRS of Uncoated and Coated Carbide*
Figure 6 : North American Market Share for High-Performance Ceramic PVD Coatings, by Subsegment, 2017-2023
Figure 7 : Summary of Carbide Metalcutting Grade Development
Figure 8 : North American Market Share for Ceramic CVD Coating Services, by Application, 2017-2023

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