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Global Markets for Friction Products and Materials

  • Published Date: 07 Aug 2018
  • Number of Pages: 213
  • Category: Materials
  • Country: Global

15%

Summary

Both original equipment (OE) and aftermarket ground (or road) transportation applications (light vehicles and medium- and heavy-duty trucks) represent the largest single market for friction materials, generally accounting for REDACTED of the total, or about REDACTED in 2017. All forms of transportation ranging from bicycles to 18-wheel trucks utilize some form of friction materials in their braking systems. Friction products are also used in a number of industries ranging from household appliances to heavy construction equipment. Railway, construction and other off-road, oilfield and other industrial applications collectively accounted for REDACTED of the total friction products market, or nearly
REDACTED in 2017

Another significant market for friction materials is the aircraft/aerospace segment. This segment accounted for REDACTED of the total market, or nearly REDACTED in 2017. Its prospects are improving with a new cycle of orders, aided by rising air transport demand and new airliners.

During the next five years, the ground transportation segment will experience steady growth in the developed nations, whereas in the emerging markets, light-vehicle applications in particular offer opportunities. The aerospace market is expected to grow, as the rising demand from airlines helps to offset declining expenditures on military aircraft.

Other applications present a mixed picture. Increasing global income and the rise of middle classes in developing nations offer opportunities for friction materials in appliances. An eventual recovery of capital spending in combination with rapid industrialization will also provide business opportunities for friction materials in industrial machinery. Oil well, construction machinery, railway and other industrial applications will offer more modest opportunities. By 2023, the global friction products business is expected to approach REDACTED, a CAGR of REDACTED between 2018 and 2023.

Within certain industries, the mixture of friction products is changing dramatically. Asbestos and NAO products represent mature technologies and will offer only modest business opportunities during the next five years. Sintered and other metallic products will offer similar growth opportunities. Carboncarbon composites will offer the best opportunities. This is partially driven by the dynamism of the aircraft/aerospace business but also by the inherent performance characteristics of this technology. This will engender renewed opportunities for carbon fibers, partially oxidized polyacrylonitrile (POA), aramid, ceramic, metal and other advanced fibers.

New technologies, including carbon metal matrix composites (MMCs) consisting of metal base fibers of aluminum, magnesium, titanium, copper and alloys as well as carbon-silicon carbide (C-SiC) and other advanced ceramics are emerging and gaining acceptance. Methyl siloxane and other polymeric siloxane resins have been developed for brake applications and offer promise, as do scorching techniques.

Representing a mature business, the global market for friction materials is served by a number of companies, most of which are specialized, competing at various levels. Friction materials are produced by a large diverse industry. As the materials that have gone into friction products have changed, so have the companies that produce these materials. Conglomerates have swallowed up many of the smaller and medium-size companies. Both large and small corporations now produce friction materials. Companies range in size from a half-dozen employees to more than 1,000.
Publisher Name : BCC Research
Chapter 1 Introduction
Study Goals and Objectives
Reasons for Doing This Study
Scope of Report
Information Sources
Methodology
Geographic Breakdown
Analysts Credentials
Related BCC Research Reports
Chapter 2 Summary and Highlights
Chapter 3 Technological, Regulatory and Economic Environment
Overview
History of Friction Products and Materials
What Is a Friction Material?
The Science of Friction
Temperature Variation of the Frictional Coefficient
Testing
Production of Friction Materials
Soft Batch
Molding
Truck Block
Curing
Bonding
Scorching
Integrally Molded Brakes
Brake Ingredients
Fibers in Composites
Emphasis on Reducing Costs
Emerging Technologies
Regulatory Considerations
Health Aspects of Asbestos
History of Asbestos Legislation
Use of Asbestos in Materials
Regulations Dealing with the Environment
Regulations Concerning the Transportation Industries
Role of Trade Associations
Asbestos Litigation and Liability
Chapter 4 Market Breakdown by Type of Friction Materials
Overview
Friction Products Construction
Dry Friction Products
Wet Friction Products
Aramid Fibers
Glass Fibers
Metal Fibers
Carbon Fibers
Other Advanced Fibers
Metal Matrix Composite Fibers
Partially Oxidized Polyacrylonitrile (POA) Fibers
Other Advanced Fibers
Asbestos Fibers
Phenolic Resins
Graphitic Material
Wollastonite
Other Materials
Chapter 5 Friction Products and Markets
Overview
Truck Dry Friction Products
Truck Industry Dynamics
Truck Brake Selection
Truck Brake Friction Materials
Clutch Facings
Medium Truck Brakes
Heavy Duty Trucks
Outlook
Suppliers
Automotive Dry Friction Products
Brief History of Friction Products in Automobiles
Dynamics of Automotive Braking
Types of Brakes
Automotive Brake Outlook
Automotive Aftermarket in Brake Pads
Automotive Brake Suppliers
Aviation/Aerospace Dry Friction
Brake Construction
Aerospace Market Dynamics
Market Outlook
Suppliers
Industrial Dry Friction
Railways
Oil Wells
Construction Machinery
Appliances
Industrial Machinery
Wet Friction
Automotive Wet Friction
Construction Wet Friction
Other Wet Friction
Automotive Clutches
Chapter 6 International Markets
Overview
North America
Western Europe
Japan
China
India
Rest of the World
Chapter 7 Industry Structure and Strategic Changes
Overview
Industry Historical Development
Research and Development and the Role of Innovation
Technological Strategies
Funding of Research and Development
University Research Centers
Future of Research and Development in Friction Materials
Manufacturing Strategies
Scale Economies and Vertical Integration
Labor
Cost Structure
Financial Performance
Marketing
Pricing and Bargaining Power
Market Segmentation
Differentiation Strategies
Relations with OEM Customers
Global Marketing
Distribution
Other Marketing
Other Considerations
Types of Companies
Concentration
Consolidation
Chapter 8 Company Profiles
North American Companies
ABS FRICTION CORP.
ALL FRICTIONS CO.
ALTO PRODUCTS CORP.
AUSCO PRODUCTS INC.
BORGWARNER INC.
CARLISLE BRAKE AND FRICTION
CECO FRICTION PRODUCTS INC.
CHAMPION TECHNOLOGIES INC.
CLEVELAND OAK INC.
COOK BONDING & MANUFACTURING CO. INC.
DANA INC.
EATON AIRFLEX
FDP BRAKES
FEDERAL-MOGUL CORP.
FEROTEC FRICTION
FORMSPRAG CLUTCH
GMP FRICTION PRODUCTS
GREAT LAKES FRICTION PRODUCT INC.
HAWKHEAD AUTOMOTIVE INC.
H-E PARTS INTERNATIONAL
HIBBING INTERNATIONAL FRICTION
HITCO CARBON COMPOSITES INC.
INDUSTRIAL BRAKE & SUPPLY
ITT CORP.
LOGAN CLUTCH CORP.
MACH III CLUTCH INC.
MATERIAL SCIENCES CORP.
MEGGITT AIRCRAFT BRAKING SYSTEMS
MERITOR INC.
MIDWEST BRAKE
NUCAP INDUSTRIES INC.
OE QUALITY FRICTION INC.
PERFORMANCE FRICTION CORP.
PHOENIX FRICTION PRODUCTS INC.
PROTEC FRICTION GROUP
PT TECH
QUALITOR INC.
REDDAWAY MANUFACTURING CO. INC.
REXNORD INDUSTRIAL SERVICES
THE ROWLAND CO.
SCAN-PAC MANUFACTURING INC.
SEPAC INC.
STARFIRE SYSTEMS INC.
TEK-MOTIVE INC.
THERMOSET FRICTION MATERIAL SPECIALISTS
TRIBCO INC.
UTC AEROSPACE SYSTEMS
WABTEC CORP.
WESTROCK CO.
WHEELING BRAKE AND CLUTCH
ZF TRW AUTOMOTIVE
Western European Companies
BECORIT GMBH
ROBERT BOSCH GMBH
BREMBO S.P.A.
BREMSKERL REIBBELAGWERKE EMMERLING GMBH & CO. KG
CONTINENTAL AG
EUROPEAN FRICTION INDUSTRIES LTD.
FENNER PRECISION
FRENOS SAULEDA S.A.
HALDEX AB
ICER BRAKES S.A.
INDUSTRIAL CLUTCH PARTS LTD.
KNORR-BREMSE AG
LUK GMBH & CO. OHG
MESSIER-BUGATTI-DOWTY
METELLI SPA
MIBA AG
ORTLINGHAUS-WERKE GMBH
ROULUNDS BRAKING HOLDINGS APS
SGL CARBON SE
SIMER SRL
STS FRICTION GMBH
TARONI & C. S.A.S.
TMD FRICTION HOLDING GMBH
UTIL GROUP
WINNARD LTD.
Japanese Companies
ADVICS CO. LTD.
AISIN SEIKI CO. LTD.
AKEBONO BRAKE INDUSTRY CO. LTD.
ASKTECHNICA CO. LTD.
FUJI BRAKE INDUSTRY CO. LTD.
HOSEI BRAKE INDUSTRY CO. LTD.
JAPAN BRAKE INDUSTRIAL CO. LTD.
MK KASHIYAMA CORP.
NISSHINBO HOLDINGS INC.
VESRAH CO. INC.
Chinese Companies
ASIMCO MELIAN BRAKING SYSTEMS (LANDFANG) CO. LTD.
CIXI ORIENTAL FRICTION PRODUCTS CO. LTD.
DANAHER AUTO SPARE PART CO. LTD.
DONGYING XINYI AUTO FITTING CO. LTD.
FANGTIAN INDUSTRIES CO. LTD.
FUJIAN GUANLEAN AUTOMOTIVE PARTS INDUSTRY CO. LTD.
HANGZHOU CHANGMING FRICTION MATERIAL CO. LTD.
HANGZHOU FEIYANG AUTOPARTS CO. LTD.
HANGZHOU HANGCHENG FRICTION MATERIAL CO. LTD.
HANGZHOU QIANJIANG FRICTION MATERIAL CO. LTD.
HANGZHOU FEIYING AUTO PARTS CO. LTD.
HENGSHUI LONGXIN FRICTION MATERIALS CO. LTD.
HUBEI FEILONG FRICTION AND SEALING MATERIALS CO. LTD.
NINGBO XIANGSHENG FRICTION MATERIAL CO. LTD.
SHANDONG DOUBLE LINK BRAKE MATERIAL CO. LTD.
SHANDONG GOLD PHOENIX GROUP CO. LTD.
SHANDONG LONGJI GROUP CO. LTD.
SHENZHEN YUEXINCHI TECHNOLOGY CO. LTD.
ZAOYANG FU XING FRICTION MATERIAL CO. LTD.
Indian Companies
ANAND AUTOMOTIVE SYSTEMS LTD.
ASK AUTOMOTIVE PVT. LTD.
AVS BRAKE LININGS PVT. LTD.
BIC AUTO PVT LTD.
BRAKEWEL AUTOMOTIVE COMPONENTS INDIA LTD.
CO-EFF FRICTION BANDS LTD.
HINDUSTAN COMPOSITES LTD.
MASU BRAKES PVT. LTD.
RANE BRAKE LINING LTD.
SUNDARAM BRAKE LININGS LTD.
SUPER CIRCLE AUTO LTD.
Other Companies
DOLPHIN MANUFACTURING LTD. LLC
EGAR S.A.
FBK AUTOMOTIVE COMPONENTS MALAYSIA SDN BHD
FERMIT S.A.
FRAS-LE S.A.
FRENO SA
FRICCION S.R.L.
FRICCION Y TECNOLOGIA S.A. DE C.V.
GUNG LUN ENTERPRISE CO. LTD.
HUAN DAH INTERNATIONAL CO. LTD.
INCOLBESTOS S.A.
INDUBAL S.A.C.
KOREA BERAL CO. LTD.
LUMAG SP. Z.O.O.
MAMUSA
MINTYE INDUSTRIES BHD.
NAN HOANG TRAFFIC INSTRUMENT CO. LTD.
REPUESTOS COLOMBIANOS S.A.
SB SANGSIN BRAKE
S.C.H. INDUSTRY CO. LTD.
TAIWAN BRAKE TECHNOLOGY CORP.
ZF SACHS SLOVAKIA A.S.

List Of Tables

Summary Table : Global Friction Products Market Outlook, by Sector, Through 2023
Table 1 : Reasons Why the Friction Materials Industry Showed Little Change before the Mid-1960s
Table 2 : Reasons Why the Friction Materials Industry Changed in the Mid-1960s
Table 3 : Typical Composition of NAO Friction Materials
Table 4 : Products That Cannot Contain Asbestos
Table 5 : Products That Can Still Contain Asbestos
Table 6 : Global Market for Friction Materials, by Type*, Through 2023
Table 7 : Global Market Volume for Friction Materials, by Type*, Through 2023
Table 8 : Comparison of the Four Types of Dry Friction Products
Table 9 : Composition of a Typical NAO Friction Material
Table 10 : Comparison of Fibers Used in NAO Brake Pads
Table 11 : Advantages and Disadvantages of NAO Brake Pads and Blocks
Table 12 : Typical Ingredients in a Semi-metallic Brake Pad
Table 13 : Differences between Ordinary Semi-metallic Pads and Heavy-duty Semi-metallic Pads
Table 14 : Advantages and Disadvantages of Semi-metallic Friction Products Compared with NAO Friction Products
Table 15 : Typical Ingredients in a Low-metallic Brake Pad
Table 16 : Advantages and Disadvantages of Low-metallic Friction Products
Table 17 : Market Share of Types of Materials Used as Friction Modifiers
Table 18 : Commonly Used Raw Materials in Paper-based Friction Products
Table 19 : Advantages and Disadvantages of Wet Paper Friction Materials Compared with Dry Friction Products
Table 20 : Reasons Why Wet Friction Materials Are More Durable than Dry Friction Products
Table 21 : Reasons Why the Wet Paper Friction Products Market Should Not Increase Significantly
Table 22 : Reasons Why Sintered Metal Friction Products Are Not Used in Truck Braking Applications
Table 23 : Advantages and Disadvantages of Aramid Fiber in Friction Products
Table 24 : Reasons for Not Using Additional Aramid Fiber in Friction Materials
Table 25 : Global Market Outlook for Aramid Fibers in Friction Products, by Region, Through 2023
Table 26 : Advantages and Disadvantages of E-Glass in Friction Products
Table 27 : Disadvantages of the Smoothness of E-Glass Fiber
Table 28 : Global Market for Glass Fibers in Friction Products, by Region, Through 2023
Table 29 : Global Market Outlook for Metal Fibers in Friction Products, by Region, Through 2023
Table 30 : Advantages and Disadvantages of Carbon-Carbon Composites
Table 31 : Global Market Outlook for Carbon Fibers in Friction Products, by Region, Through 2023
Table 32 : Global Market Outlook for MMC Fibers in Friction Products, by Region, Through 2023
Table 33 : Global Market Outlook for POA Fibers in Friction Products, by Country/Region, Through 2023
Table 34 : Global Market Outlook for Other Advanced Fibers in Friction Products, by Region, Through 2023
Table 35 : Properties of Asbestos Fibers
Table 36 : Composition of a Typical Asbestos-based Friction Material
Table 37 : Global Market Outlook for Asbestos Fibers in Friction Products, by Region, Through 2023
Table 38 : Advantages and Disadvantages of Phenolic Resins
Table 39 : Global Market Outlook for Phenolic Resins in Friction Products, by Region, Through 2023
Table 40 : Global Market Outlook for Graphite in Friction Products, by Region, Through 2023
Table 41 : Global Outlook for Wollastonite in Friction Products by Region, Through 2023
Table 42 : Global Outlook for Other Materials in Friction Products by Material and Region, Through 2023
Table 43 : Global Friction Products Application Markets, by Type, Through 2023
Table 44 : Applications of Friction Materials Used in Trucks
Table 45 : Problems with Available Friction Materials for Medium Truck Drum Brakes
Table 46 : Friction Materials Used in Medium Truck Applications
Table 47 : Global Market for Dry Friction Materials in Medium-and Heavy-duty Trucks, by Material and Region, Through 2023
Table 48 : Factors Necessitating Improvement in Automobile Brakes
Table 49 : Automobile Buyers Requirements for Brakes
Table 50 : Reasons Why Brake Pads Cause Noise
Table 51 : Comparison of Disc vs. Drum Brakes
Table 52 : Distribution of Braking Force in Automobiles
Table 53 : Global Market Volume for Production of Light Vehicle Assemblies, by Region/Country, Through 2023
Table 54 : Global Market and Volume for Light Vehicle OEM Dry Friction Material, by Material and Region, Through 2023
Table 55 : Expected Lifetime Distances of Various Types of Friction
Table 56 : Global Market for Friction Materials in Light Vehicle Production, by Material Type and Region, Through 2023
Table 57 : Differences between the Automotive Aftermarket and OE Friction Manufacturers
Table 58 : Global Market for Aircraft/Aerospace Dry Friction Materials, by Material Type and Region, Through 2023
Table 59 : Global Market for Industrial Dry Friction Materials, by Application and Region, Through 2023
Table 60 : Friction Material Components in Automatic Transmissions
Table 61 : Global Market for Automotive Wet Friction Materials, by Material Type and Region, Through 2023
Table 62 : Global Market for Construction Wet Friction Material, by Market Type and Region, Through 2023
Table 63 : Comparison of Manual and Automatic Truck Transmissions
Table 64 : Global Market for Other Wet Friction Materials in Automatic and Manual Transmissions, by Market Segments and Region, Through 2023
Table 65 : Advantages and Disadvantages of New vs. Rebuilt Clutches in the Aftermarket
Table 66 : Global Market for Friction Products and Materials, by Region/Country, Through 2023
Table 67 : North American Market for Friction Products, by Application, Through 2023
Table 68 : Advanced Braking Systems Made Popular in Europe
Table 69 : Differences between the North American and European Markets
Table 70 : Western European Market for Friction Products, by Application, Through 2023
Table 71 : Japanese Market for Friction Products, by Application, Through 2023
Table 72 : Chinese Market for Friction Products, by Application, Through 2023
Table 73 : Indian Market for Friction Products, by Application, Through 2023
Table 74 : Rest of the World Market for Friction Products, by Application, Through 2023
Table 75 : Strategic Analysis of the North American Friction Products Market

List Of Figures

Summary Figure : Global Friction Products Market Outlook, by Sector, 2017-2023
Figure 1 : Global Medium and Heavy-Duty Vehicle Production, 2008-2023
Figure 2 : Average Prices for the Three Grades of Friction Materials Used in Standard Applications
Figure 3 : Global Market Shares of the Three Grades of Friction Materials
Figure 4 : Global Market Shares of Medium Tuck Brakes, by Type
Figure 5 : North American Market Share of Trailer Axle Producers, 2017
Figure 6 : Global Market Volume for Production of Light Vehicle Assemblies, 1998-2023
Figure 7 : Large Commercial Aircraft Deliveries, 2017-2023
Figure 8 : North American Market Share for Suppliers of Medium Truck Transmissions, 2017
Figure 9 : North American Market Share for Suppliers of Clutch Buttons, 2017
Figure 10 : Global Market Shares of Friction Products and Materials, by Region, 2017
Figure 11 : Western European Market Share for Friction Products, by Country, 2017

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